The manufacturing process of New Energy Aluminum Alloy Radiator is a process involving multiple links and precision technology. The following is a detailed analysis of its manufacturing process:
Material preparation:
First, high-quality aluminum alloy materials need to be selected as raw materials. These materials are usually strictly screened and tested to ensure that their chemical composition, mechanical properties and surface quality meet the manufacturing requirements.
Melting and casting:
Melting and casting is the first process in the manufacture of aluminum alloy radiators. The aluminum alloy materials are put into the smelting furnace according to the predetermined proportion and process requirements and heated to a molten state. During the smelting process, the slag and gas in the melt are effectively removed by degassing and slag refining to ensure the purity of the melt.
Casting:
The smelted aluminum liquid is cooled and cast into round cast bars of various specifications through a deep well casting system under casting process conditions. This step ensures the initial shape and dimensional accuracy of the aluminum alloy radiator.
Extrusion:
Extrusion is a key step in profile forming. According to the cross-sectional design of the radiator product, the corresponding mold is manufactured. Then, the heated round cast rod is extruded from the die by an extruder to form the preliminary structure of the radiator.
Post-processing:
The extruded aluminum alloy profile needs further processing, such as cutting, punching, bending, etc., to meet the specific size and shape requirements of the radiator.
Surface treatment:
In order to improve the corrosion resistance, wear resistance and aesthetics of the radiator, surface treatment is required. This usually includes processes such as anodizing, electrophoretic coating, fluorocarbon spraying, powder spraying, etc. These treatments form a protective film on the surface of the radiator, which effectively prevents corrosion and wear.
Quality inspection:
During the manufacturing process, quality inspection is carried out at each step to ensure that the quality of the radiator meets the standards. This includes size inspection, appearance inspection, performance testing, etc.
Packaging and delivery:
Finally, the qualified radiator is packaged to ensure that it is not damaged during transportation and storage. Then, it is shipped according to customer requirements.
The entire manufacturing process requires sophisticated equipment, strict operation and professional technicians to ensure the high quality and high performance of New Energy Aluminum Alloy Radiator.
